What Information Is Needed for a Custom Transformer?

A custom transformer quote is only as accurate as the data behind it. This is the list we work from. You do not need every field to start a conversation, but each one you can fill removes a clarification round and usually a week from the schedule.

Electrical ratings

  • Rated power, in kVA or MVA
  • Primary voltage and secondary voltage, with tolerances
  • Frequency: 50 Hz, 60 Hz, or a non-standard value
  • Phase: single or three phase
  • Rated current, particularly on the secondary for high current designs
  • Vector group, or leave it to us if you have no preference
  • Short circuit impedance, as a percentage, or as a range

Regulation and tapping

  • Tap range, as a percentage above and below nominal
  • Number of tap steps
  • Off-circuit or on-load tap changing
  • Whether regulation is manual, motorised, or automatic

The duty cycle

This is the field most often left blank, and it is the one that changes the design most. Is the load continuous at full output, intermittent, or cyclic with defined overload periods? A furnace, a rectifier, and a building distribution transformer of identical kVA are three very different machines.

  • Load profile over a representative period
  • Overload magnitude and duration, and how often it occurs
  • Expected daily operating hours
  • Whether the load is linear or generates harmonics

Site and environment

  • Ambient temperature range, and whether the unit is indoor or outdoor
  • Altitude, which affects both cooling and insulation clearances
  • Humidity, salt spray, dust, or corrosive atmosphere
  • Installation space and any restriction on dimensions or weight
  • Access constraints: door widths, lift capacity, whether cranage is available
  • Noise limits, especially near occupied areas

Construction preferences

  • Dry type, cast resin, or oil immersed
  • Winding material: copper or aluminium
  • Insulation class: F or H
  • Enclosure and IP rating
  • Cooling method (AN, AF, OFAF, or OFWF), and which medium is actually available on site
  • Terminal arrangement and cable entry direction

Standards, testing, and documentation

  • Applicable standard: IEC 60076, GB 1094, ANSI, or a customer specification
  • Whether type tests are required or routine tests are sufficient
  • Whether third party inspection or witness testing is required
  • Documentation format and language
  • Spare parts, if any

Commercial

  • Quantity, including any future repeat volume
  • Required delivery date and destination port
  • Whether an OEM built-to-print arrangement or an ODM engineered design applies
  • Branding, nameplate, and packing requirements for OEM orders

If you only have a datasheet

Send it. The enquiry form accepts a specification upload, and a drawing or an old nameplate photograph is often enough to reconstruct the rest. We will come back with what we can determine and a short list of what still needs confirming.

A note on what we will and will not do

If a requirement falls outside what we have built before, we will say so at the enquiry stage rather than quote and discover it later. We would rather lose an order than deliver a unit that does not do the job.

See the custom transformer range, or contact us with whatever you have.

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Prefer to contact us directly?

Email: info@xsdfftransformer.com | Phone: +86 158 6789 7761 | WhatsApp: +852 2416 2620

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